|
Frequently
Asked Questions
Contact-us if you have any answer that you
cannot find in this page. Thank you!
Life at the Farmhouse:
Can I bring my partner or a friend who does
not participate in the course?
Can I have a private room?
What kind of beds do you have for the students?
What about students with a special diet (vegetarians,
etc.)?
Where does the course take place?
The course:
When are the courses offered?
At the end of the course, will I simply know
the Lost Wax Bronze Casting technique or will I also have some good
tips on starting my own foundry?
When was this course first done?
It is sufficient if you follow the advice and
instruction given?
What skills does the instructor have?
To start a foundry, what equipment do you need
and what would be the total budget?
About the Students
How many students have taken the course so far?
Which skills and what proficiency should you
master to take this course?
What is the average age of the students?
How many students have created their own foundry?
How many became professionals, or are making
money in this field?
How many made bronze casting their hobby?
Life at the
Farmhouse:
Can I bring my partner or a friend who does
not participate in the course?
Yes, your spouse-friend is welcome. Depending
on availability, he or she can stay at the house. The cost for the
extra person will be 304 € (2000 F).
Can I have a private
room?
One of the rooms is a private double room
with its own bathroom. First come, first serve! Reserve as soon
as possible.
What
kind of beds do you have for the students?
The students sleep in wood beds, size 90
x 200 cm with cotton sheets and a warm duvet in winter. You will
feel good between these ancient stone walls. The house has been
renovated, keeping its original charm intact, while at the same
time there are modern bathrooms and facilities.
What do about students
with a special diet (vegetarians, etc.)?
We will do all we can to respect requests
for a special diet (vegetarian, low salt, etc.) Please contact us
as early as possible so we can discuss the details.
Where does the
course take place?
In an old Provencal farmhouse in the heart
of a vineyard, 13 km northeast of Orange, in the south of France
(Vaucluse).
This ancient farm, built over 200 years ago, is constructed in such
a way as to protect it from the Mistral (strong northern wind).
The house has constant sun exposure, but stays cool during the hot
days. We are in the heart of what is called Provence: Traditional
markets, Mediterranean gastronomy, great wines, old walls, historical
sites, and aromatic herbs
To give you an idea, you will find:
Within a 20 kilometer drive:
Vaison-la-Romaine (Roman ruins), Suze-la-Rousse (Wine University),
Nyons (traditional town, typical of the Drôme Provençale
- starting point of many walking trails), Orange (gigantic Roman
theatre, still used for opera), the Dentelles de Montmirail (rocky
mountain chain, renowned for scaling).
Within a 40-kilometer drive:
Buis-les-Baronnies (Provencal village where it is said that Hannibal
and his elephants came through on their travels), Avignon (its Popes
Palace, its old town and its crown of uninterrupted fortifications),
the Mont Ventoux of which we have a magnificent view from the house
(summit at 2000 m, famous part of the Tour de France).
We have some old but working bicycles that will allow you to discover
the small roads around the property.
During the week you will have time off on Wednesday afternoon. And
a well-deserved break before the second part of the course.
When are the courses offered?
A course runs for five days, a minimum of two
courses per month. The dates are flexible. Generally, the first students
that register decide when the course will take place.
There will be no courses in summer (late July and August), because
of the heat. However, we like to be flexible. Please contact us if
you wish to discuss specific dates.
At the end of the
course, will I simply know the Lost Wax Bronze Casting technique
or will I also have some good tips on starting my own foundry?
The course will not only give you technical
information about the lost wax casting, but also about molding,
heating, construction of a de-waxing oven and bronze melting oven,
about the melting itself and the patina of the bronze. We will also
examine an example of a workshop layout. You will have the time
to ask all questions necessary for you to create your own small
but efficient foundry at home, using very little space.
When was this course
first done?
The first course began on July 3rd, 1989
at the Mas de Fléchon, in the heart of the Alpilles, close
to Maussane-les-Alpilles, right next to the Baux-de-Provence, in
the south of France.
The course was conceived after two years of try-outs and research,
because there are no Art Foundry workshops or books that teach the
secrets (the real ones, the ones that are fundamental for a working
foundry). Two years of work, try-outs, failures, successes, disappointments
and discoveries are crammed into five days of an intense course
program. However, the different phases that lead to the creation
of a bronze sculpture with patina are explained systematically.
The purpose is to render the process straightforward (or almost
).
One week to learn a craft; that seems very short!
It is sufficient
if you follow the advice and instruction given?
Step by step, you will be guided towards
the goal of understanding this art. The different phases - the creation
of the elstomer mold, the creation of the wax copy, the coating
of the pieces with refractory material, the baking of the molds,
the pouring, the chiseling and the patination all these age-old
techniques are adapted to a five-day course. This time period is
considered optimum for a good digestion of the information
presented during the course.
In recent years, certain innovations allowed for a time-reduction
of some segments, and therefore we can now cast the bronze on the
fourth day (when molding in a block), and the third day (when molding
in a shell.) We allow more time for the finishing process and the
questions students might have, especially about building their own
foundry.
One of the keys to your success is to start with objects of the
same size as the sculpture you cast at the course: Building a house
is simpler than building an apartment building, even if the basic
technique is the same!
For those among you who will start their own small foundry, we will
always be available to discuss a problem and to help you with any
problems you might have with your future cast bronzes. There is
no time limit; your success will be a great pleasure for us!
What skills does
the instructor have?
I created the course and simplified the technique
in order to make it accessible to all, men and women. My studies
(INSA-MBA engineer) have certainly helped me to create this course,
systematic and logical. However, the development of a workshop,
once you learn the basic principles, is accessible to anyone. The
same for the course. The priority here is to put the technique within
everyones reach. We want each person to understand this art,
and to leave happy with his or her sculpture and experience.
Modern materials have made the work easier and more precise. After
the beginners course, you can use the shell molding technique
(begun in the aerospace industry) for your block molding. This is
was not possible in the old days. You can now obtain a more precise
and quick result with less technical manipulation.
A summary of the whole course was published starting February 1989
in the periodical Hommes et Fonderie, of the French
Casting Technique Association. You will find a copy if you click
here (only in french)
Download the document (in french) "Moulage
élastomère" (click
on the button on the right of your mouse > Download the linked
article)
Download the document (in french) "Moulage
réfractère Bloc et Carapace" (click
on the button on the right of your mouse > Download the linked
article).
To start a foundry,
what equipment do you need and what would be the total budget?
To start, you need a budget of 1500 €.
You can make your own ovens; you will have all necessary details
from the course.
For the molding work you need a table of 2 m2. The workshop should
have a minimum surface of 4m x 4m.
You can bake your molds and cast your first bronze pieces at my
foundry if you do not wish to invest in a de-waxing and melting
oven immediately. In that case, your investment is only 150 €.
About
the Students
How many students have taken the course
so far?
More than 691students, of which 24% were
women in 2005 and 20% in 2004.
Which skills and
what proficiency should you master to take this course?
Once the procedures have been explained and
taken apart in detail, they are accessible to any interested/attentive
person.
The invention of bronze casting and de-waxing ovens with thermal
insulation made of ceramic fiber has allowed the creation of a foundry
with a minimal investment and a construction time of about one day.
You may compare this to a complicated kitchen recipe, rather than
to the long apprenticeship of a juggler, a magician, a potter or
a sculptor.
You do not need to be any kind of super technician or an expert
in handiwork. However, you should listen and not be afraid to ask
questions. I think it is evident that you cannot absorb more than
20 to 30% of the information given at one time. It may be helpful
to repeat things a few times to get to 100%.
The students generally do not have any expertise in molding or casting
and take this course because they are curious. (Only 5% of the students
plan to build their own foundry, to become a professional.) A few
students may create a hobby out of casting.
None of the phases require strength. If you can carry a bag of groceries
you are strong enough. If you can take a serving dish out of you
kitchen oven, you can stand the heat.
What is the average
age of the students?
Probably between my daughter, who did her
course at 10 years old (including casting the bronze) and a charming
woman of 81 years of age (who arrived in her red convertible BMW
with two youngsters, her girlfriends of 67 and 71 years old!)
How many students
have created their own foundry?
37 students, of which 8 were women and 29
men. That is about six percent of all who have taken the course.
How many became
professionals, or are making money in this field?
4 women and 10 men.
How many made bronze
casting their hobby?
4 women and 19 men.
WEBSITE &
photos:©Copyright 1999-2004 Fonderie d'Art Bronze
Design et conception: GoElan
|